Novel Pulsed WPT System With Data Transfer Capability for Condition Monitoring of Industrial Rotating Equipment

In this paper, we present a 6.78 MHz Pulsed Wireless Power Transfer (PWPT) system specifically designed for powering the electronics placed on a suction roll of a paper mill machinery, thus enabling rotating equipment monitoring. The system utilizes a pair of different resonant coils to maintain a stable coupling coefficient for a fraction of the roll rotation period while guaranteeing compactness and ease of installation. Designed using both Commercial-off-the-Shelf (COTS) and custom components, the developed WPT system achieves a DC-DC efficiency of 62% in the specific working conditions. The transferred power is used to supply an Internet-of-Things (IoT) node that continuously measures and transmits data about the operation status. A fully operational system for battery and angular position monitoring has been developed and tested in a laboratory environment. This research presents a comprehensive analysis of the system and explores the interaction of different coils to maintain a stable coupling coefficient in dynamic applications. The same approach can be employed for rotating machinery with similar geometrical constraints or more general dynamic applications characterized by periodic movements and limited space for the coupling system.